The toggle plate seat is a key load-bearing component in jaw crushers, supporting the toggle plate at the frame’s rear wall and swing jaw’s lower part to transmit crushing forces and enable the swing jaw’s oscillation. It comprises a high-strength base body (ZG35CrMo/HT350), a contact surface (spherical concave or flat groove) matching the toggle plate, and fixing structures (bolts, locating pins) with reinforcing ribs for rigidity. Manufacturing involves resin sand casting (1480–1520°C pouring) followed by stress-relief annealing, with precision machining of the contact surface (flatness ≤0.1 mm/100 mm) and assembly holes. Quality control includes MT/UT for defects, hardness testing (≥200 HBW), and load trials to ensure ≤0.1 mm deformation under 1.2× rated load. With a 2–3 year service life, it ensures stable force transmission and equipment safety through strict process control.
Bearings are core components in jaw crushers, facilitating rotational motion and load-bearing at connections between the eccentric shaft, swing jaw, and frame. Typically spherical roller bearings, they consist of inner/outer rings (GCr15 steel), spherical rollers, cages (brass/stamped steel), and seals (IP54+), designed to withstand radial/axial loads and accommodate angular misalignment. Manufacturing involves forging, spheroidizing annealing, precision grinding, and heat treatment (61–65 HRC for rings). Quality control includes chemical analysis, dimensional checks (tolerances ≤0.005 mm), hardness testing, and MT/UT for defects. With a 8000–12000 hour service life, they ensure efficient crusher operation through high precision and durability, dependent on proper lubrication and maintenance.
The tension rod is a key auxiliary component in jaw crushers, connecting the swing jaw’s lower part to the frame, and functioning to tension the toggle plate and absorb impacts via a spring. It comprises a high-strength rod body, tension spring (60Si2Mn), adjusting nut, and connecting pins, with materials like 40Cr (tensile strength ≥800 MPa) for the rod. Manufacturing involves forging and precision machining of the rod (with heat treatment to 240–280 HBW), spring coiling/heat treatment (38–42 HRC), and strict quality checks (MT/UT for defects, dimensional verification, and tension testing). Quality control ensures stable performance under load, with a 1–2 year service life, critical for crusher safety and operational stability.
The swing jaw is a core load-bearing component of jaw crushers, driving the swing jaw plate to reciprocate via connection to the eccentric shaft (upper) and toggle plate (lower). Structurally, it comprises a box-shaped main body, bearing seat, toggle plate seat, and reinforcing ribs, typically made of high-strength cast steel (e.g., ZG35CrMo). Its manufacturing involves resin sand casting (1520–1580°C pouring) followed by normalizing and tempering (hardness 180–230 HBW). Machining includes precision milling of key faces, boring/grinding of bearing seats (IT6 tolerance, Ra ≤0.8μm), and fitting of wear-resistant liners. Quality control covers material testing (chemical composition, impact energy ≥30J), UT/MT for defects, dimensional checks (parallelism, perpendicularity), and assembly trials. With a 5–10 year service life, it ensures stable crushing under high loads
The swing jaw plate is a key wear-resistant component in jaw crushers, working with the fixed jaw plate to crush materials via reciprocal movement. Structurally, it includes a toothed working surface, mounting holes, and reinforcing edges, typically made of high manganese steel (ZGMn13) for toughness and wear resistance. Its manufacturing involves sand casting (1400–1450°C pouring) followed by water quenching to form an austenitic structure, with machining to ensure tooth precision and mounting accuracy. Quality control covers chemical composition, impact toughness, casting defects, and dimensional accuracy. With a 3–6 month service life, it ensures efficient crushing through its design and material properties.