Vibrating Screens wire mesh

Vibrating screens wire mesh, a key component in screening equipment, classifies bulk materials (ore, aggregate, etc.) by particle size via vibration, with 85–95% efficiency. It withstands high-frequency vibration (800–3000 rpm) and abrasion, requiring high tensile strength and wear resistance.​ Composed of warp/weft wires (materials: high-carbon steel, stainless steel), mesh openings (0.1–100 mm, square/rectangular/hexagonal), and edge reinforcement, it has structural types: woven (plain/twill/Dutch weaves), welded (rigid welded intersections), and perforated plate (punched steel plates).​ Manufacturing processes vary by type: woven mesh involves wire drawing, straightening, weaving, and edge treatment; welded mesh uses wire preparation, grid alignment, resistance welding, and surface treatment; perforated mesh requires plate cutting, punching, and deburring. Finishing includes galvanizing, polishing, or coating.​ Quality control covers material testing (tensile strength, composition), dimensional checks (opening size, flatness), structural tests (weld strength, abrasion resistance), and performance validation (screening efficiency, vibration fatigue).​ Installation involves frame preparation, mesh positioning, fixing (bolts/wedge bars), tension adjustment (10–20 kN/m), and sealing/testing to ensure stable operation. This mesh is vital for efficient material classification in mining, construction, and metallurgy.