This paper details the main shaft sleeve of cone crushers, a crucial component positioned between the main shaft and the eccentric assembly. It primarily functions in radial support, friction reduction, load distribution, and lubrication retention. The component consists of the sleeve body, inner bore, outer surface, lubrication channels, flange (in some designs), and wear indicator grooves, each with specific structural features. The casting process for the bronze sleeve body is elaborated, including material selection (phosphor bronze), pattern making, molding, melting, pouring, heat treatment, and inspection. The machining and manufacturing process is also described, covering rough/finish machining, surface treatment, and assembly preparation. Additionally, quality control measures are specified, such as material validation, dimensional accuracy checks, surface quality inspection, functional testing, and wear resistance testing. These processes ensure the main shaft sleeve provides reliable support and friction reduction, enhancing the cone crusher’s efficiency and service life under heavy loads.
supports the countershaft assembly, isolates transmission parts from contaminants, contains lubricants, and dampens vibrations. It outlines its composition, including the box body, bearing seats, lubrication ports, sealing flanges, inspection covers, ventilation holes, and gear clearance adjustment features, along with their structural characteristics. The casting process of the box body is elaborated, covering material selection (gray cast iron), pattern making, molding, melting, pouring, heat treatment, and inspection. It also describes the machining process (rough/finish machining, surface treatment) and assembly steps. Additionally, quality control measures are specified, such as material validation, dimensional accuracy checks, structural integrity testing (pressure testing, non-destructive testing), functional testing, and final inspection. These processes ensure the countershaft box provides reliable support and protection for the countershaft assembly, contributing to the cone crusher’s stable operation under heavy loads.
This paper elaborates on the sheave (pulley) of cone crushers, a key power transmission component that transfers rotational motion from the motor to the countershaft via a drive belt, adjusts countershaft speed, and absorbs vibration. It details its composition and structure, including the sheave body, V-grooves, hub, rim, and web. The casting process for the sheave body is outlined, covering material selection (gray cast iron), pattern making, molding, melting, pouring, heat treatment, and inspection. It also describes the machining process (rough/finish machining, surface treatment) and assembly features. Additionally, quality control measures are specified, such as material testing, dimensional accuracy checks, balancing, functional testing, and surface quality inspection. These processes ensure the sheave enables efficient power transmission, reducing belt wear and enhancing the cone crusher’s operational reliability
This paper elaborates on the lubrication system of cone crushers, a crucial auxiliary component that reduces friction, dissipates heat, and prevents wear of moving parts by supplying lubricants. It details its composition, including oil tank, oil pump, filtering system, cooling device, distribution manifold, pressure relief valve, and monitoring devices, along with their structural features. The casting process for key cast components (oil tank and pump housing) is outlined, covering material selection, pattern making, molding, melting, heat treatment, and inspection. It also describes machining and manufacturing processes for components like the oil tank, pump housing, filters, and valves, as well as assembly steps. Additionally, quality control measures are specified, including material validation, dimensional checks, performance testing (circulation, pressure, cooling efficiency), safety and reliability verification, and cleanliness verification. These processes ensure the lubrication system reliably protects cone crusher components, minimizing downtime and extending equipment life.
This paper details the hydraulic motor of cone crushers, a key power component that converts hydraulic energy into mechanical rotational energy, mainly used for adjusting the discharge setting and controlling the reset of safety cylinders. It elaborates on its composition, including the motor housing, rotating shaft, piston assembly (or rotor set), valve plate, sealing components, bearings, and spring mechanism (in some models), along with their structural features. The casting process for the motor housing (material selection, pattern making, melting, heat treatment, inspection), machining processes for components like the housing, rotating shaft, piston, and cylinder block, as well as the assembly steps are outlined. Additionally, quality control measures are specified, covering material testing, dimensional accuracy checks, pressure and leakage testing, performance testing, and fatigue testing. These manufacturing and quality control processes ensure the hydraulic motor provides reliable and precise performance for cone crusher operations under heavy-duty conditions.
This paper details the countershaft of cone crushers, a key transmission component that transfers power from the input pulley to the eccentric shaft via a bevel gear, ensuring stable power transmission. It outlines its composition, including the countershaft body, bevel gear, pulley hub, bearing seats, keyways, and lubrication holes, along with their structural features. The casting process for gear and hub components (material selection, pattern making, molding, melting, heat treatment, inspection), machining processes for the countershaft body (forging, rough/finish machining, heat treatment), gear machining (cutting, heat treatment, grinding), and assembly steps are elaborated. Additionally, quality control measures covering material validation, dimensional checks, surface/structural integrity inspection, functional testing, and lubrication verification are specified. The countershaft’s precise manufacturing and strict quality control are critical for reliable operation of cone crushers under heavy loads